Automated
OES, XRD & XRF
Analysis

FAST
PRECISE
& RELIABLE

In metal production and cement production: Less effort, faster cycle times and higher analysis precision by our automated sample preparation.

Automated

OES, XRD & XRF
Analysis

Why automated sample preparation?

The output, costs and quality the analysis of samples dilemma

The production requires fast and correct results while increasing output, improving quality and reducing operational costs.

Improved speed and accuracy in the analysis of samples

QCS LabAutomation delivers repeatable, fast and accurate analysis results through automated sample preparation, analysis and software control.

Variances in materials testing

Competitive production methods using alternative ingredients and additives lead to variances. Likewise special recipes for steel, iron ore, aluminum or cement require stricter controls and precise analysis.

Ensuring reliable analysis results despite deviations in the additives

QCS LabAutomation ensures consistently high quality in sampling, sample preparation and sample analysis by adapting the machine programming to your respective sample formulation.

Shortage of skilled workers

Many factories are located in areas, in which it is difficult to recruit qualified employees for quality control.

Operating sample preparation and analysis despite limitations in skilled workers capacity and knowhow

QCS LabAutomation minimizes the administrative effort through software-documented handling of samples from sampling to automated sample preparation and analysis.

Interruptions in non-stop operations

For the 24/7 operation of the factories, the quality-lab must constantly work with very few short interruptions. In case of manual operation, this leads to high recurring strain and stress.

Enabling non-stop operations

QCS LabAutomation monitors key components’ KPIs and the durability of spare parts. This ensures a smooth operation and minimises downtimes. In addition consistent and highly precise results are available at any time.

Health consequences

The production of steel, cast iron, Aluminium or cement is to be held under harsh conditions. Due to the bulkiness, heat, particulate matter or the use of any other chemicals in the manual preparation process, the risk of health is high.

Minimization of health hazards

QCS LabAutomation minimizes the time and need for human intervention during automated sample preparation, minimizing health risks and maximizing the focus on improving quality in the production process.

We assist you with any level of automated sample preparation

The modular system architecture allows any degree of automation. It can be scaled from small, task-specific semi-automation units to large, fully automated laboratories. This modularity supports a step-by-step approach to the Integration of the automation.

Option 1

Manual sample preparation

Option 2

Semi-automation of sample preparation & analysis

Option 3

Full automation of sample transportation, sample preparation and analysis

Process steps	Manually	Semi-Automation	Full Automation
Sample registration	Manually	Manually	Automatic via industrial pneumatic tube system
Sample transportation to quality lab	Manually	Manually	Automatic via industrial pneumatic tube system and unpacking station
Sample surface check in advance of sample preparation (immediate camera analysis of bad sample surfaces)	–	Automatic via camera	Automatic via camera
Sample preparation	Manual handling and pre-programmed sample preparation	Automatic handling and sample preparation program	Automatic handling and sample preparation program
Sample analysis with spectrometry	Manual Handling and preset analysis program	Automatic handling to analytical instrument and automatic analysis	Automatic handling to analytical instrument and automatic analysis
Sample analysis for 2, 3 or 4 runs (for deviations from the target analysis results)	Manual Handling and preset analysis program	Automatic handling to analytical instrument and automatic analysis	Automatic handling to analytical instrument and automatic analysis
Selection of appropriate spark positions	–	Automatic via Camera	Automatic via Camera
Sample labeling/lasering	Manually	Automatic	Automatic
Recalibration of Spectrometer	Manually	Automatic handling and automatic recalibration	Automatic handling and automatic recalibration
Software communication with LIMS or MES	Usual without the interface	With Interface	With Interface

You can choose from all established suppliers of analytical instruments and analytical tests

Our system is delivered with a comprehensive interface library for all established analytical instrument manufacturers such as ThermoFisher, SPECTRO, Bruker, Malvern Panalytical and OBLF. Therefore, we can integrate all the analytical tests you need.

Stationary optical emission spectrometry (OES)

Mobile optical emission spectrometry (OES)

X-Ray fluorescence spectrometry (XRF)

Mobile X-ray fluorescence spectrometry (XRF)

X-ray diﬀraction spectrometry (XRD)

Laser Induced Breakdown spectrometry (LIBS)

Engineering, Programming and Service for automated sample preparation - all from one source

Automated sample preparation, transportation and analysis provides you with fast, reliable and consistent information for your quality and process control. The engineering is customized to your requirements and monitors quality control in all relevant phases of your production in a single system.

“Automation is not about doing more with less, but about doing more with the resources we have”

-Antonio Grasso

High availability and fast response time guaranteed

Automated sample preparation from a single source: engineering, programming, installation and worldwide service and maintenance

Flexible and scalable to your individual requirements